Simple Arc-Flash Solutions for Switchboard Retrofits

Simple Arc-Flash Solutions for Switchboard Retrofits

"Clever yet very simple and cost-effective steps can be taken today, to improve the electrical safety of old switchboards in use across the country, lacking modern protection against arc-fault events.”


Thousands of old switchboards are in operation across the country in all industries that lack modern protection against electrical arc-flash events. However, simple yet clever solutions exist to improve the safety of these switchboards with the minimum of retrofit work. Today, we will explain to you how this can be achieved. 


The Littelfuse AF0100 Series Arc-Flash Relay.



This is where we introduce you to the Littelfuse AF0100 Series Arc-Flash Relay. This product possesses a wide range of benefits:

  • The Littelfuse AF0100 Series Arc-Flash Relay is a very cost-effective solution that packs a punch.
  • It reduces arc-fault damage by detecting the light from an arc-flash and rapidly tripping one or more supply circuits. For example, generator and breakers at the same time.
  • The AF0100 accepts point and fiber-optic sensors, in any combination.
  • The arc-detecting fiber sensors come in various lengths up to 18m and they are built to detect arcs along its entire length. They can be installed along the back wall of switchboards, covering all compartments with just one sensor.
  • A simple retrofit solution can be achieved for such an important safety improvement to old switchboards.



The Littelfuse Arc-Flash Relay interactive page.


To view the Littelfuse Arc-Flash Relay interactive page, click here


 


Why Fuseco?


Fuseco are the leading experts in Protection Relays across Australia. We can be active participants in those crucial early concept phase discussions regarding the various solutions available, or for the most practical retrofit solutions for existing infrastructure. There are many techniques which can be utilised and there is room for all of those methods when applied correctly.

Please contact the team at FUSECO for further information regarding all your Protection Relay requirements.

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Top FAQs

A protection relay is a device that receives inputs typically from current transformers CT’s (but can be other sources) and then compares these inputs to set levels. If these inputs exceed the set levels a protection relay can then provide that information via display or indication, feed that information to other electronic control devices or it can be connected to a circuit breaker to isolate power.

Yes, currently Fuseco can offer both earth leakage and NER relays that are compliant to AS2081:2011. The relay manufacturer (Littelfuse) is also currently in the final stages of development for an AS2081:2011 compliant continuity relay that we expect to release in the near term.

An arc fault is a type of electrical fault that results from the breakdown of an insulating medium between two conductors where the energy is enough to sustain an arc across the insulator (often air) and can cause extreme amounts of light (arc flash), immense heat upwards of 19,000 degrees, and a resulting explosive pressure wave (arc blast). By using a relay that has optical sensors we can detect the flash of light the emanates from an Arc Flash and within 1 msec send a signal to a breaker to interrupt power. Because of the immense energy being released by an Arc Flash reaction time is critical. It can be seen on the graph that with a relay reaction time of only 1 msec (+ circuit breaker reaction time) we can interrupt power before the Arc Flash can result in critical damage.

An arc-flash happens when electric current flows through an air gap between conductors. There are several ways this can happen but the most common occurrence is when conductor insulation is worn or broken down.

The most important aspects of arc-flash relays are:


  • reaction time
  • trip reliability
  • ease of installation
  • sensor flexibility
  • software
  • sensor design
  • avoidance of nuisance tripping
  • scalability


To gain a deeper understanding of which features to consider when selecting an arc-flash relay please refer to the downloadable application guides.

Arc-flash relays are a necessary component in an electrical cabinet because they reduce the amount of incident energy in the system. While an arc-flash relay cannot prevent an arc flash from happening, it will protect critical assets and workers’ safety by reducing the severity of the flash. An arc-flash relay is an integral part of an arc-flash protection scheme that can minimize damage, and save money, time, and lives.

Three phase power systems are most often solidly earthed, however by using a Neutral Earthing Resistor (NER) a power system can be resistance earthed. This is done so that if an earth fault were to occur the amount of fault current will be limited by the NER resistance. One potential problem with a resistance earthed system is; what happens if the NER goes open circuit due to damage? If this were to happen the power system has now changed from a resistance earthed system to a system with no earth reference (floating). Now the NER is no longer restricting the amount of fault current and other devices that rely on an earth reference in order to operate, cannot do so. By using a NER monitoring relay the resistance and integrity of a NER can be continually monitored to detect for any variance in the NER resistance or integrity.

An earth fault can occur as a result of inadvertent contact between and energized conductor and earth or equipment frame. There can also be earth leakage from a system without “inadvertent contact”. This type of fault can be called capacitive earth leakage and it is caused by a capacitive effect between a high power conductor and earth. Small amount of earth leakage current can occur as a result of this capacitive effect. Whether it is smaller amounts current from capacitive earth leakage or larger amounts of current from direct inadvertent contact an earth leakage relay can detect this fault current. In all electrical circuits, current returns to its source. An earth fault relay can use a zero sequence CT to monitor phase current to ensure that all current coming from the source returns on those same conductors or it can monitor current in the connection between transformer neutral and earth. By either method the earth leakage relay detect any lost current to earth.

Hi Tim, just wanted to thank you and the Fuseco team for your help. You've managed to help us solve some nagging issues here and the Littelfuse SE-330AU relay installation has saved us a lot of time. Thanks!

Mark Sherman

PGS Silver, Queensland

Just wanted to send a note of thanks to you guys. When it comes to relays, your advice & service is high level & appreciated. Cheers.

Jesse Marshall

Newcrest WA

The Littelfuse SE-701 & the CT's are functioning well. Thanks guys, really appreciate your help. Good to work with people you can rely on.

Cliff Peligro

Alpha Coal, Queensland

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