Campari
Located near Derrimut, Melbourne is a bottling & distribution facility of the timeless classic brand Campari. The electrical engineering team on site suspected that they had poor power factor, a fact that was confirmed once they conducted their power quality measurements. They calculated that a 350kVAr solution would be required and reached out to Fuseco for advice. The installation of a Sinexcel SVG system transformed their electrical environment.
Campari
Located near Derrimut, Melbourne is a bottling & distribution facility of the timeless classic brand Campari. The electrical engineering team on site suspected that they had poor power factor, a fact that was confirmed once they conducted their power quality measurements. They calculated that a 350kVAr solution would be required and reached out to Fuseco for advice. The installation of a Sinexcel SVG system transformed their electrical environment.
THE CHALLENGE
The Campari bottling and distribution facility is a dynamic environment with all the usual challenges associated with growth. The electrical systems have grown with the demand however the engineering team reached a point where they knew that opportunities existed to optimise the system and achieve some significant cost savings. Once they measured their power factor performance, it was clear that the addition of a 350kVAr system would reap dividends. After consulting with the Campari management, the Fuseco team proposed a Sinexcel SVG cabinet solution to be located near the main switchboards.
THE SOLUTION
Fuseco supplied a 350kVAr Sinexcel SVG cabinet solution (SVG-350-4-4L-RL). Most of the settings are pre-programmed at Fuseco's premises, so commissioning the unit at Campari's facility was relatively straight forward. The LCD screen is very easy to use and set up is virtually 'plug and play'. The Sinexcel rack-mounted modules within the cabinet can be parallel connected in a ‘Master / Master’ type arrangement, which provides the safest continuous operation. If one unit is shut down for whatever reason the remaining modules remain in operation until the alarm is attended to or the situation resolved.
THE OUTCOME
The addition of the Sinexcel SVG had a very positive affect on the electrical system. If we check the screenshot of the unit's LCD display, we can see that the power factor has improved from around 0.84 to 0.99. The current is now balanced across all three phases and has been reduced by around 100A. The operation of some solar inverters has a minimal affect on the THDI, however the electrical system is now benefiting from the improved power factor. Campari reported post-installation that they were extremely happy with the cost savings achieved and were happily reporting that their power bills were significantly reduced.
- If your billing has changed to a kVA demand tariff and you have poor power factor, you are definitely paying for electricity that you are not using. In such cases, the SVG will reduce your electricity bills. Typically, most installations achieve savings of 10%-30%.
- No capacitor banks therefore no maintenance costs & performance issues associated with capacitors.
- Excellent power factor correction performance - Can maintain a PF of 0.99 lagging or unity if required.
- Dynamic Step-Less Compensation - Profiles the load and operates with a response speed of <15ms. No possibility of over or under compensation, will only inject the kVAr that is needed in that moment.
- Corrects load imbalance.
- Compensates both inductive and capacitive loads - corrects lagging and leading power factor.
- Can work with & enhance existing capacitor-bank based systems.
- Not affected by resonance.
- Can operate at low voltages.
- Excellent ROI (Return on Investment).
THE SINEXCEL SVG - BENEFITS
Simple PFC solutions incorporate banks of capacitors that work as silent reactive power ‘generators’. These systems were designed many decades ago when electrical environments were a lot simpler than they are today. They are common, very economical and suitable for linear load environments.
However, in today’s modern electrical environments, linear loads are not easy to find. Due to the proliferation of LED/energy efficient lighting, switch-mode power supplies, VSD’s, UPS’s, servers/computers and typical appliances, today’s electrical systems experience complex, dynamic non-linear loads. Loads are being switched so fast that the traditional capacitor bank PFC systems struggle to maintain an effective compensation set-point. Therefore, they are perpetually ‘chasing’ the load, either under or over-compensating but rarely providing effective compensation.
Fuseco offers the latest generation of advanced performance PFC solutions that offer instantaneous, dynamic step-less compensation, ideal for the challenging demands of modern electrical environments. The Sinexcel SVG solutions do not need a capacitor bank and offer many advantages due to their compact & modular configuration (including wall-mount options).
Applicable Industries
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From the moment the AHF and SVG units were turned on our power factor issues were a thing of the past. At both sites our PF is now 0.99 on all phases all the time, the units react instantaneously to our fluctuating load and power factor and the result has been an excellent return on investment.
Brad Kilner
OPERATIONS MANAGER AT KILNER'S ENGINEERING
The PFC units are now installed and running. They are doing a great job at maintaining a constant PF of 0.99 across all phases. Great product and excellent support from both of you. Very pleased doing business with you. Your help has been much appreciated.
Darren Brownscombe
ENGINEER AT TURBOSMART
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