Koala Cherries
Koala Cherries is based in Yarck, two hours north east of Melbourne. Owned and operated by cousins Michael and Simon Rouget, this 3rd generation cherry growing, packing and marketing business operates across three growing regions and farms more than 200ha of cherries. Koala Cherries approached Fuseco requesting some solutions for the power quality issues they were experiencing, in particular low power factor. The Sinexcel SVG-400-4-4l-RL cabinet solution was selected.
Koala Cherries
Koala Cherries is based in Yarck, two hours north east of Melbourne. Owned and operated by cousins Michael and Simon Rouget, this 3rd generation cherry growing, packing and marketing business operates across three growing regions and farms more than 200ha of cherries. Koala Cherries approached Fuseco requesting some solutions for the power quality issues they were experiencing, in particular low power factor. The Sinexcel SVG-400-4-4l-RL cabinet solution was selected.
THE CHALLENGE
Koala Cherries supplies fresh cherries and by-products to a range of Australian supermarkets. They also export to Hong Kong, which is delivered same day. The Management approached Fuseco because the processing facility in Yarck was experiencing poor power supply and they were struggling to power their machines near full load. Yet their power costs were very high. A power audit confirmed that they had a very poor power factor of 0.78, phase imbalances and no existing PFC solutions installed. They wanted a solution that required minimal on-going maintenance and due to the fact that their peak season was around 6-8 weeks of the year, they required very high performance in short bursts.
THE SOLUTION
Fuseco analysed the NMI meter data which was supplied by the management and supplied a 400kVAr Sinexcel SVG cabinet solution. The SVG was recommended instead of a traditional capacitor-based PFC system due to the fact that the SVG does not require a capacitor bank. Further reasons were the SVG’s dynamic (< 15ms) assessment and correction on each phase, being immune to existing system harmonics and its ability to correct the building phase imbalances. The SVG also supplies infinitely variable reactive compensation current without using the traditional step methodology. The cabinet solution provides an easy to use LED display to program and monito the data in real time.
The Outcome
The unit was installed and commissioned in November 2018 and as can be seen from the screenshot:
- The existing power factor was 0.78-0.81 and the SVG is now maintaining a power factor greater than 0.98.
- The SVG as balanced the grid currents across all three phases.
- The SVG has lowered the grid currents by up to 137 amps!
The installation of a 400kVAr Sinexcel SVG in a cabinet solution achieved all of the customer’s objectives and due to the significant grid current reduction, Koala Cherries achieved cost savings on their power bills beyond what was initially projected. A very successful installation indeed!
- If your billing has changed to a kVA demand tariff and you have poor power factor, you are definitely paying for electricity that you are not using. In such cases, the SVG will reduce your electricity bills. Typically, most installations achieve savings of 10%-30%.
- No capacitor banks therefore no maintenance costs & performance issues associated with capacitors.
- Excellent power factor correction performance - Can maintain a PF of 0.99 lagging or unity if required.
- Dynamic Step-Less Compensation - Profiles the load and operates with a response speed of <15ms. No possibility of over or under compensation, will only inject the kVAr that is needed in that moment.
- Corrects load imbalance.
- Compensates both inductive and capacitive loads - corrects lagging and leading power factor.
- Can work with & enhance existing capacitor-bank based systems.
- Not affected by resonance.
- Can operate at low voltages.
- Excellent ROI (Return on Investment).
THE SINEXCEL SVG - BENEFITS
Simple PFC solutions incorporate banks of capacitors that work as silent reactive power ‘generators’. These systems were designed many decades ago when electrical environments were a lot simpler than they are today. They are common, very economical and suitable for linear load environments.
However, in today’s modern electrical environments, linear loads are not easy to find. Due to the proliferation of LED/energy efficient lighting, switch-mode power supplies, VSD’s, UPS’s, servers/computers and typical appliances, today’s electrical systems experience complex, dynamic non-linear loads. Loads are being switched so fast that the traditional capacitor bank PFC systems struggle to maintain an effective compensation set-point. Therefore, they are perpetually ‘chasing’ the load, either under or over-compensating but rarely providing effective compensation.
Fuseco offers the latest generation of advanced performance PFC solutions that offer instantaneous, dynamic step-less compensation, ideal for the challenging demands of modern electrical environments. The Sinexcel SVG solutions do not need a capacitor bank and offer many advantages due to their compact & modular configuration (including wall-mount options).
Applicable Industries
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From the moment the AHF and SVG units were turned on our power factor issues were a thing of the past. At both sites our PF is now 0.99 on all phases all the time, the units react instantaneously to our fluctuating load and power factor and the result has been an excellent return on investment.
Brad Kilner
OPERATIONS MANAGER AT KILNER'S ENGINEERING
The PFC units are now installed and running. They are doing a great job at maintaining a constant PF of 0.99 across all phases. Great product and excellent support from both of you. Very pleased doing business with you. Your help has been much appreciated.
Darren Brownscombe
ENGINEER AT TURBOSMART
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